This role connects tool design with CNC machining operations, ensuring that complex die components—such as draw dies, trimming tools are machined safely, efficiently, and to high-quality standards.
The position requires hands-on experience in CAD/CAM programming, strong knowledge of die manufacturing processes, and the ability to collaborate across design, machining, and tryout teams
1. NC Programming & Toolpath Development
- Create and optimize 3-axis, 3+2 axis, and 5-axis CNC 3D & 2.5D programs using Tebis CAM.
- Apply efficient machining strategies such as high-feed and high-performance cutting to reduce cycle time and tool wear.
- Support specialised processes wherever applicable.
2. CAD & Surface Preparation
- Prepare and refine CAD surface geometry for manufacturability using Tebis.
- Incorporate material behaviour factors such as thickness variation and springback into toolpath calculations.
- Implement surface adjustments based on design data or tryout feedback.
3. Simulation & Verification
- Perform virtual machining simulations to validate toolpaths and avoid collisions.
- Ensure safe and reliable operation for automated or unattended machining.
4. Standardisation & Process Improvement
- Develop and maintain NC templates and standard machining strategies.
- Standardise tooling, machining parameters, and workflows to improve consistency.
5. Reverse Engineering & Tryout Support
- Work with 3D scan data to align modified dies with CAD models.
- Update digital models and support re-machining for design corrections.
6. Collaboration & Documentation
- Generate setup instructions, tooling lists, and process documentation.
- Collaborate with design, machining, and tryout teams to resolve issues and improve outcomes.
Education & Experience
- Bachelor’s degree, diploma, or equivalent experience in Mechanical Engineering, Manufacturing, or Tool & Die.
- Experience in CNC programming for die manufacturing (typically 10+ years preferred).
Technical Skills
- Strong experience with Tebis CAD/CAM
- Knowledge of multi-axis CNC machining and machine controllers in Okuma 5 axis & Tilt 3+2 axis.
- Deep understanding of sheet metal forming processes (drawing, cam trimming, rotary cam flanging).
- Ability to interpret engineering drawings and GD&T.
- Familiarity with surface finishing requirements, including Class-A surfaces, is advantageous.